High Efficiency Air Cargo Design

The 3kg weighted air-cargo flying with 15kg payload.

High-Efficiency Air Cargo Design Challenge is the most competitive and challenging event in the Chinese Aeromodelling Design Championship. In this competition, the participants need to design an unmanned aircraft to carry as much payload as possible, while the maximum empty weight of the aircraft is limited to 3kg. In addition, it needs to drop the load (i.e., water bags) onto a target area with sufficient accuracy. Each team’s final score is calculated according to the payload carried and the number of successful “takeoff-drop-landing” cycles within 9 minutes. Hence, it poses high demands on the aircraft design to achieve high aerodynamic and structural efficiency, and decent dynamic characteristics.

In this project, as a senior bachelor student, I led a group of 50 students from the faculty of aerospace engineering, electrical engineering, and automation. We designed an aircraft with a wingspan of 4 meters, made up of multiple composite materials, and optimized aerodynamics. We used opensourced and comercial tools to optimize our structral and aerodynamic design, such as XFoil and ANSYS Fluent. Several special designs are also developed and deployed in the competition, such as an all-flying tail, a self-starting engine, and an all-in-one flap-spoiler. The team finally won the championship, and led the competition for three consecutive years.

Sihao Sun
Sihao Sun
Researcher in Robotics